The term Industry 4.0 is referred to as a new industrial revolution that brings in a new wave of connected manufacturers and smart factories. It is a current trend in automation and data exchange in manufacturing technologies that includes a combination of cyber-physical systems, the Internet of things, cloud computing and cognitive computing. It is the fourth Industrial Revolution, following in the footsteps of computers and the internet (Industry 3.0), mass production and electricity (Industry 2.0) and mechanization and water/steam power (Industry 1.0). The fourth industrial revolution defines as a new level of organization and control over the entire value chain of the life cycle of products, it is geared towards increasingly individualized customer requirements. The objective of this article is to provide an overview of Industry 4.0 and its pillars, with a main focus on additive manufacturing.
Also known as “smart factory”, Industry 4.0 combines advanced manufacturing techniques with the Internet of Things to create manufacturing systems that are not only interconnected, but communicate, analyze, and use information to drive further intelligent action back in the physical world. One of the key components of Industry 4.0 is the Internet of Things and Services (IoTS), which enables services providers to offer their services via the internet. The cloud platform connects the idea of an internet-based service platform with additive manufacturing.
Industry 4.0 describes a new way of organizing the means of production: setting up “smart” factories, where everything is done through interactions between products and machines, and between the machines themselves, all linked together over a network that is, in turn, connected to the outside world. The central objective of Industry 4.0 is fulfilling individual customer needs which affect areas like order management, research and development, manufacturing commissioning, delivery up to the utilization and recycling of products. The need of industry 4.0 is to convert the regular machines to self-aware and self-learning machines to improve their overall performance and maintenance management with the surrounding interaction.
Industry 4.0 aims at the construction of an open, smart manufacturing platform for industrial-networked information application. Real time data monitoring, tracking the status and positions of product as well as to hold the instructions to control production processes are the main needs of Industry 4.0. The Fourth Industrial Revolution witnesses innovations like 3D printing, the Internet of Things (IoT), artificial intelligence, and robotics. It’s disrupting almost every industry, business model, and country.
Some of the main pillars of smart manufacturing:
- Industrial Internet of Things
- Big Data
- Cloud computing
- Additive manufacturing (AM)
- Advanced robotics
- Augmented and virtual reality (AR/VR)
These technologies are helping to drive manufacturing’s digital transformation through the integration of previously disparate systems and processes through interconnected computer systems across the value and supply chain.
Additive Manufacturing is driving Industry 4.0
The latest industrial revolution, Industry 4.0, is boosting the integration of intelligent production systems and advanced information technologies. Additive manufacturing (AM) is considered to be an essential ingredient in this new movement. It is emerging as a valuable digital manufacturing technology in the era of smart manufacturing. Once solely a rapid prototyping technology, today AM offers a huge scope of possibilities for manufacturing from tooling to mass customisation across virtually all industries.
The combination of additive manufacturing with Industry 4.0 can help enable the creation of products that are first-to-market, fully customized, and dynamic. These possibilities have the ability to change manufacturing in profound ways. Additive manufacturing works by using digital 3D models to create parts with a 3D printer layer by layer. The three main 3D printing technologies for polymeric materials are stereolithography (SLA), fused filament fabrication (FFF), and selective laser sintering (SLS).
Industry 4.0 is supporting faster manufacturing and increased customization options through digital production. Additive manufacturing plays a significant role here as it allows for customization, reduces waste by printing only what is needed, and allows manufacturers to print where and when items are needed, typically reducing shipping costs and time to market.
Additive manufacturing is a perfect fit for countering the emerging new consumers’ demands for smart products and their shift towards Industry 4.0. With 3D printing solutions, a designer or manufacturer needs only to change a design file digitally to customize or improve products. Within the context of Industry 4.0, it enables parts to be stored as design files in virtual inventories, so that they can be produced on-demand and closer to the point of need.
This new approach to manufacturing can reduce transportation distances, and hence costs, as well as simplify inventory management by storing digital files instead of physical parts. Both additive manufacturing and Industry 4.0 are evolving fast with greater growth in the present time. Therefore, it is expected increased digitalization of additive manufacturing in the future.
Role of Additive Manufacturing in the Era of Industry 4.0
The latest industrial revolution, Industry 4.0, is boosting the integration of intelligent production systems and advanced information technologies.
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Find everything you should know about additive manufacturing and the 3D printing technologies in the era of Industry 4.0
If the past is prologue, the role that additive manufacturing plays in the manufacturing value chain will likely grow in scope, scale, and complexity.
Find everything you should know about additive manufacturing and the 3D printing technologies used to build 3D objects using layers of material.
Additive Manufacturing, Laser-Sintering and industrial 3D printing
Learn how it digital 3D design data is used to build up a component in layers by depositing material.
The term “3D printing” is increasingly used as a synonym for Additive Manufacturing.
Benefits of Additive Manufacturing You Should Consider
Some companies remain on the fence about additive manufacturing. For them, we would like to discuss five major additive manufacturing advantages to consider:
Additive manufacturing has developed into a sustained trend in which new applications are developed every day. Industry 4.0 and digital transformation are further advancing this development
Electroforming is an Additive Manufacturing process for precision metal parts. Global industry leader. Precision metal solutions. Co-development. Rapid turnaround. Fast prototyping. Established 1934. Services: Precision metal parts, Precision engineering, Co-development.
As for aerospace and automotive, the main target is to improve efficiency by decreasing fuel consumption. The role of AM in this industry is to reduce production lead time, reduce operational cost and build parts that have light weight.
Additive Manufacturing (AM) clearly holds great promise for the future of manufacturing … Smarter Operations: The Value Chain’s Vital Role in Digital Evolution.
Innovation continues to spur today’s product development efforts, and additive manufacturing is playing a large role in this growth.
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AM Basics | Additive Manufacturing (AM)
Additive Manufacturing resource providing the latest news, and unique and insightful information about Additive Manufacturing (AM) technologies and 3D printing.
What is meant by additive manufacturing?
Additive manufacturing is the official industry standard term (ASTM F2792) for all applications of the technology. It is defined as the process of joining materials to make objects from 3D model data, usually layer upon layer, as opposed to subtractive manufacturing methodologies.
What is additive manufacturing PPT?
Different methods of Additive Manufacturing. … Additive Manufacturing (AM) is the process of making 3D objects from computer model data by joining materials layer by layer under computer control using a 3D printer.
What are the different additive manufacturing processes?
These seven additive manufacturing processes include notable variations on the layered 3D printing concept. Material state (powder, liquid, filament), heat or light sources (laser, thermal, electron beam, plasma arc), number of print axes, feed systems and build chamber characteristics all vary.
How does additive manufacturing work?
3D printing, Rapid Prototyping and Additive Manufacturing are all terms used to broadly describe the same processes, which involve the creation of complex structures and components by the layering of materials which are gradually built up.
Are 3d printing and additive manufacturing the same?
Actually, 3D printing and Additive Manufacturing are synonyms. There is no difference between 3D printing and Additive Manufacturing, as those terms both designate the process of creating an object by addition of material. They are referring to the exact same processes: layer based manufacturing techniques.
What is the difference between additive and subtractive manufacturing?
Both additive and subtractive manufacturing have revolutionized the way products, parts and prototypes are made. … Subtractive manufacturing, as the name suggests, is the opposite. Rather than adding layers, subtractive manufacturing involves removing sections of a material by machining or cutting it away.
What are the advantages of additive manufacturing?
Additive manufacturing offers several advantages throughout the design workflow including: Traditional Manufacturing Advantages: Rapid production of manufacturing aids (such as jigs/fixtures) increases efficiencies for traditional manufacturing operations and reduces costly traditional machining.
How does Additive Manufacturing differ from rapid prototyping?
Additive Manufacturing is a technology that is used in building 3D objects by adding materials layer by layer. The term “additive” refers to the method of adding and building the product repeatedly while Rapid Prototyping is an application used in additive manufacturing to create a model to be faster.
What is rapid prototyping PDF?
The term rapid prototyping (RP) refers to a class of technologies that can automatically construct physical models from Computer- Aided Design (CAD) data. The main advantage of the system is that almost any shape can be produced. Time and money savings vary from 50 – 90 % compared to conventional systems.
What is the difference between additive manufacturing and 3d printing?
3D printing is a type of additive manufacturing. … Between the terms 3D printing and additive manufacturing, there is no difference. 3D printing and additive manufacturing are synonyms for the same process. Both terms reference the process of building parts by joining material layer by layer from a CAD file.
What are the different types of 3d printers?
The seven different types of 3D printers
Fused deposition modeling (FDM)
Digital Light Processing(DLP)
Selective Laser Sintering (SLS)
Selective laser melting (SLM)
Laminated object manufacturing (LOM)
Digital Beam Melting (EBM)
Why additive manufacturing is important?
Why You Need an Additive Manufacturing Strategy. Implemented properly, additive manufacturing can significantly reduce material waste, reduce the amount of production steps, inventory being held, and reduce the amount of distinct parts needed for an assembly. But you need a strategy to make it work.
What is the difference between rapid prototyping and 3d printing?
The term rapid prototyping is different from 3D printing/additive manufacturing. Rapid prototyping is the technique of fabricating a prototype model from a CAD file. In other words, 3D printing/additive manufacturing is the process, and rapid prototyping is the end result.
What is additive manufacturing technology?
Additive Manufacturing refers to a process by which digital 3D design data is used to build up a component in layers by depositing material. The term “3D printing” is increasingly used as a synonym for Additive Manufacturing.
Additive Manufacturing Technologies: An Overview
Learn about the main categories of additive manufacturing along with a detailed explanation of each of the 3D printing methods that currently exist in industry.
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Industry 4.0 – The Future of Additive Manufacturing
Industry 4.0 is a name given to the current trend of automation and data exchange in manufacturing technologies. It includes cyber-physical systems, the Internet of things, cloud computing and cognitive computing. Industry 4.0 is commonly referred to as the fourth industrial revolution. Wikipedia
What are the three industrial revolutions?
These are the first three industrial revolutions that transformed our modern society. With each of these three advancements—the steam engine, the age of science and mass production, and the rise of digital technology—the world around us fundamentally changed. And right now, it’s happening again, for a fourth time.
What is the new industrial revolution?
Second Industrial Revolution. The Second Industrial Revolution took place between 1870 and 1914, just before World War I. It was a period of growth for pre-existing industries and expansion of new ones, such as steel, oil and electricity, and used electric power to create mass production.
When did the Industrial Revolution 4.0 start?
First Industrial Revolution: Industry 1.0. In the first Industrial Revolution that started in 1760s and lasted into 1830s, the production evolved from physical strength to machine power. Increasing in quantity and improving in quality, the machines used steam power.
Who coined the term fourth industrial revolution?
The term “Fourth Industrial Revolution” was coined by Klaus Schwab, the Founder and Executive Chairman of the World Economic Forum. He wrote in his book of the same name that this coming era, what he called the fourth industrial revolution, is fundamentally different than the previous three.
The fourth industrial revolution, also referred to as Industry 4.0 is starting to change the way goods are produced, and organizations of all sizes
Industry 4.0 refers to a new phase in the Industrial Revolution that focuses heavily on interconnectivity, automation, machine learning, and real-time data.
Industry 4.0 is a blend of advanced analytics, Big Data, Robotics & Automation, Artificial Intelligence, Internet of Things (IoT).
What is Industry 4.0? Everything you need to know
Our guide to the latest news in the Industry 4.0 market.
The fourth industrial revolution or Industry 4.0 has become quite a buzzword. Economies across the globe are all set to adopt it and India is also treading the path in its own way.
Industry 4.0: How India can build for the future
By 2023, the competitive advantage of business in all industries will be driven primarily by innovations developed in artificial intelligence
Many Indian manufacturers were still stuck in industry 2.5, with their paper-based processes and heavy human dependency.
Indian firms moving fast on road to Industry 4.0
Right management mindset and talent are key to go digital
Although India is yet to have a solid footprint on the global map of digital manufacturing transformation, a dozen-odd companies in the country are moving fast in this field.
What is Industry 4.0, why it offers huge opportunity for India?
The manufacturers get enhanced opportunity to optimise their operations fast and much efficiently by knowing what exactly needs focus.
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Industry 4.0 is the recent move into intelligent technology automation. In this new era the use of modern skills of Additive Manufacturing
learning model for integrating Industry 4.0 into engineering teaching, which … 3D printing is an additive manufacturing process
While some of these benefits may be true today, industry 4.0 and additive manufacturing, when combined, can help enable the creation of …
This article presents analysis of the role of additive manufacturing within the vision of the Industry 4.0.
One of the most visible elements of the 4th Industrial Revolution is the growth of 3D printing or additive manufacturing.